FULL PACKAGE DESCRIPTION
COMPONENTS OF PACKAGE
TENDERERS / SUPPLIER
Subcontractor s Scope Of Work is to develop method statements and ITPs and to clean degrease random packings and flexrings to AGRU Vessels on both Barrow Island and at Subcontractors own Onshore Facilites
AGRU Degreasing Subcontract
Perform a calibration on all 2073 PSV''s (pressure afety valve) and 303 TSV''s (temperature relief valve) on Barrow Island
Calibration on PSV''s and TSV''s
Welding carbon steel or alloys pipe with FACW (Mechanized Flux Care Arc Welding) ranging from 300MM to 1800MM in stick build areas, inside modules and PARs. In addition welding of pipes with orbital tig welding of carbon steel or alloy pipe ranging from 50MM to 300MM in stick build areas of modules and PARs Scope includes supply of labor, equipment (maintenance repair) and supervision for work at AMC and Barrow Island.
Carbon Steel and Alloy Pipe Welding
Chemical cleaning Subcontract
1 Provision Of Cultural Awareness Training2 Provision Of Written Resource Materials To Support Presentations
Delivery Of Cultural Awareness Training.
STICK BUILD GRE PIPING To install and fit up approximately 335 meters of pipe, sizes from 50mm to 500mm and with approximately 100 joints, sizes from 50mm to 500mm that require fitting and lamination joints. SWHU GRE PIPING There are approximately 292 joints ranging from 50mm to 350mm that require fitting and lamination joints.Subcontractor to supply all labour, tools and consumerables.
GRE Pipe Fit
Subcontractor shall mix and place cementitious and epoxy grout for shear keys foundations and equipment located on Barrow Island Subcontractor shall provide qualified experienced personnel and will be required to submit verification of qualifications prior to approval for mobilization to the site Mixing and placement of grout shall conform to stringent project specifications and quality control requirements Assigned personnel will be located on the Barrow Island project site on a rotational FIFO
Industrial Hygienist Subcontract
Provide lashing and tiedown services for CKJV onshore operations as detailed belowSupply of lashing and tiedown materials for the seafastening of preassembled structures, pipe racks and vessels. Supply includes, but is not limited to wire rope, turnbuckles, wire clamps, chains, strapping, and all associated lashing and tiedown material and equipment. Material supply shall be in accordance with the quantities, dimensions and specifications setout by sea fastening design drawings provided by CKJVInstallation of lashing and tiedown materials (supplied by Subcontractor as described above) for the seafastening of preassembled structures, pipe racks, and vessels, in accordance with the dimensions and specifications setout by seafastening design documents provided by CKJV. Installation works shall take place on ships moored at the Australian Marine Complex (AMC).Supply of all cranes, lift trucks, elevated work platforms, compressors, generators, tensioning equipment, testing equipment, vehicles, rigging, special tools and any other equipment required to fulfill the scope of work. All Equipment mobilised to the project site shall adhere to Project Specifications Provision of seafastening design services for minor preassembled equipment to be lashed down andor flatpacked. Seafastening design drawings and calculations to be prepared and submitted for review.Supply of lashing and tiedown Materials for seafastening of minor preassembled equipment to be lashed down andor flatpacked. Supply includes, but is not limited to wire rope, turnbuckles, wire clamps, chains, strapping, and all associated lashing and tiedown material and equipment. Material supply shall be in accordance with the quantities, dimensions and specifications setout by sea fastening design drawings provided by Subcontractor. Supply shall only proceed after CKJV approval (which includes a review by CKJVs Client and their Marine Warranty Surveyor) of design drawings and calculations.Installation of lashing and tiedown materials for seafastening of minor preassembled equipment to be lashed down andor flatpacked, in accordance with the dimensions and specifications setout by seafastening design documents provided by Subcontractor.Supply of all cranes, lift trucks, elevated work platforms, compressors, generators, tensioning equipment, testing equipment, vehicles, rigging, special tools and any other equipment required to fulfill the scope of work. All Equipment mobilised to the project site shall adhere to Project Specifications
Lashing and Tie-Down Services
Supply Medical Assistance, D&A Testing, Project Medical Examination Prior to Mobilization to Site for the CKJV Gorgon LNG MEI&C Project.
Medical Assistance, D&A Testing, Project Medical Examination
Assembly, erection and testing of approximately 50 oil filled transformers, up to 150 MVA, on Barrow island Work will include erection, assembly, insulation resistance test, winding resistance test, oil breakdown resistance test, dissolved gas test, moisture content test, protective devices testing, voltage ratio test.
Oil Filled Transformers
Subcontractor s Sope Of Work is to develop method statements and operate a lube oil program for critical lube oil system for equipment on both Barrow Island and at CKJV Onshore Facilites Henderson WA Cleaning of lube oil systems associated with compressors and other rotating equipment items with pressurized lube oil or hydraulic oils systems A minimum acceptance criteria shall be in accordance with API 614 4 3 3 7 1 which defines particle limits per table E 6 for 100 mesh screens
Oil Flushing Subcontract
Pipe Pigging Subcontract
PROVIDE SPECIALTY ALLOY PIPE WELDERS TO WELD CS, SS, DUPLEX, SUPER DUPLEX, INCONEL, INCOLOY IN THE FOLLOWING PROCESSES GTAW, SMAW, FCAW. ALL ROOT AND HOT PASSES TO BE GTAW, FILL AND CAP TO BE EITHER SMAW OR FCAW AS DIRECTED. SCOPE WILL RANGE FROM STICK BUILD TO CLOSUREGOLDEN WELDS. CLOSUREGOLDEN WELDS WILL HAVE VARIOUS HOLD POINTS THAT MUST BE STRICTLY ADHERED TO. ALL WELDERS WILL BE REQUIRED TO PASS A SERIES OF WELD TEST AS REQUIRED BY THE PROJECT. CONTRACTOR WILL SUPPLY ALL SUPERVISION, EQUIPMENT, SMALL TOOLS, AND CONSUMABLES. SUBCONTRACTOR TO SUPPLY LABOUR ONLY.AMC 15 PIPE WELDERS JAN 2013 DEC 2013. BWI 30 PIPE WELDERS JAN 2013DEC 2014.
Design and Supply Temporary Work Foundation and Hard Stands including labour for the AMC Yard for the CKJV Gorgon LNG MEI&C Project.
Temporary Work Foundation and Hard Stands
Testing of protective relays to ensure that they are properly set and that they satisfy the purpose for which they are intended.
Testing of Protective Relays
Perform the testing of Tight ShutOff (TSO) valves. Set presure ranges from 50kPag4500kPag. Inletoutlet sizes range from DN25DN500. Subcontractor is required to submit Health and Safety Plan, Method Statement and ITP''s for approval
Testing of TSO Valves
Subcontractor s Scope Of Work that is scheduled for execution during 2013 is for Cable preparation termination and plug in connection Cables are 630 mm single core armoured size 5 S In addition testing scope of work will include phasing check insulation resistance measurement DC sheath test 10kvDC and AC high voltage test which will require a resonant frequency HV test Early listing due to long lead items require to perform SOW
132KV Cable Terminations Subcontract
Interior fit-out of Perth CBD office space. 1,100 m2. Includes construction of new interior walls and glazing, installation of free-issue office furniture, upgrade and rearrangement of HVAC, plumbing, lighting & IT Systems for the CKJV Gorgon LNG MEI&C Project.
CKJV CBD Project Office Fit-out
Supply Diesel Fuel for the CKJV Gorgon LNG MEI&C Project.
Supply of 2T electric forklift to be used in the warehouse, As well as a 3,6,16,20 and 32T Fixed Mask and Telescopic Forklifts for the CKJV Gorgon LNG MEI&C Project.
Cranes Hire- 20T to 200T required for the CKJV Gorgon LNG MEI&C Project.
Frana Crane, Rough Terrain Crane, Hire Mantis
Scope of Work to include1 Taking grout specimens of Cementitious NON SHRINK grout2 Transport and storage of cubes3 Compression testing of cubes and4 Preparation of NATA endorsed reports
Grout Testing on BWI
Supply of Lighting towers required for the CKJV Gorgon LNG MEI&C Project.
Line marking of roadways, give ways, stop sign enty and exit road markation and car bay marking for Mason Road laydown area in Henderson.
Line Marking of Roadways
Minor civil works and maintenance on a call out basis at Henderson work yard.Works could include forming, pouring and placing concrete plinths,road sweeping,localized grading, trenching and drainage, localized repair of chip and seal, hardstand (may require weekend work) and localized cut and fill including ground and pad prep for cranes
Miscellaneous Civil Works
Supply a NDE Contractor for the CKJV Gorgon LNG MEI&C Project.
Perform all the NDT services at CKJV AMC Facility for the CKJV Gorgon LNG MEI&C Project.
Supply of1 Executive workstation boardroom type chairs for the fit out of CKJVs Perth CBD office2 Workstations partition screens for the fit out of CKJVs Perth CBD office3 Executive workstation boardroom type chairs for the fit out of CKJVs Perth CBD office4 Loose furniture for the fit out of CKJVs Perth CBD office5 Office storage units and Compactus document storage units for the fit out of CKJVs Perth CBD office
Subcontractors shall be capable of digital recording and equipment shall be electrical or induction type for use on both Barrow Island and at CKJV Onshore Facilites Henderson WA Subcontractors shall supply insulating materials and attachment mechanisms T C and extension wire recorders controllers cables etc
Post Weld Heat Treatment Subcontract
Subcontractor s scope is the manufacture and fitting of prescription safety glasses for personnel at the Onshore Operation areas of the Gorgon MEI C projectSubcontractor willObtain employee eye prescriptions and approved project order form from project human resources departmentObtain the appropriate safety glasses based on prescription and project guidelinesDeliver the safety glasses to the approved work site and fit the glasses on the employeesThe Subcontract Work shall be carried out at all onshore operational areas for the Gorgon MEI C Project excluding Barrow Island Fitting services will only be performed in the administrative office building at each site
Prescription Safety Glasses Supply
Supply, operate and maintenance of HP Compressors, LP Compressors, Boosters, Filters, Dryers, HPLP Pneumatic Hoses, Manifolds and associated tools and consumables for Pressure Testing and Blowing activities both for Onshore Operations (Henderson) and Offshore Operations (Barrow Island). The scope will also include supply of competent personnel to maintain, setup for test, advise and partake in the pressure testing and blowing of pipe. Subcontractor is to supply own tool container and office as a containerised unit.Sample list of main equipment required but not limited to HP Pneumatic Hoses with Whip Checks half inch to three quarter inch, WP 200Bar BP 250Bar, HP Pneumatic Hoses with Whop Checks 2 " WP 900Bar BP 1500Bar, 1070 CFM 24 Bar Oil Free Dry Air Compressor, 1200 CFM Desiccant Dryers, Coalescent Fliter 0.3MgsM, Booster WB12 to 150Bar
Pressure Testing and Blowing Activities
Supply all consumables materials and equipment for post weld heat treatment services and reporting at the Henderson Facility for the CKJV Gorgon LNG MEI C project
Rope access crews to remove plastic strapping, transport steel, temporary steel, inspection and any other jobs that may require the services of rope access on Barrow Island
Supply Scaffold Material, Scaffold Errection, Modification and Removal. Powered Scaffold will be considered for the CKJV Gorgon LNG MEI&C Project.
Supply Security Services for Off Island Yards for the CKJV Gorgon LNG MEI&C Project.
Subcontractor s Scope Of Work is to supply maintain and operate compressors for Pneumatic Testing and line blowing on both Barrow Island and at CKJV Onshore Facilites Henderson WA Will be required to provide a full description of capabilities to meet our requirements Sub Contractor will be required to submit company HSSE plan and company procedures for equipment to be used
Subcontract for Compressors for Pneumatic Testing & Line Blowing
Supply all Necessary Survey Checks to Ensure that all Work Preformed at AMC will be Built According to Specification and Drawings for the CKJV Gorgon LNG MEI&C Project.
Hire of equipment for the following items on BWI, Torque Wrenches with range up to 600KPA, Torque Pumps, Torque Heads from 32mm to 95mm, Tensioning Pumps, Tensioning Heads from 1.5 " bolts to 3.5 " bolts, Flange Facing from 25mm to 1800mm, Pipe Cutting and Bevelling From 25mm to 1800mm, Calibration Equipment and Supply Technicians to perform work and calibrate and repair as required. The equipment will be required for construction, pre commissioning and commissioning scope for the torque and tensioning of all flange joints and any other items (eg rotating equipment, static equipment and structures).
Torque & Tensioning
Supply, mobilize and maintain two (2) tower cranes to BWI Gorgon ProjectCranes shall be Favelle Favco M2480D Tower Crane or approved equal, Dry Hire.To be supplied with positive lock hook blocks on main and auxiliary as well as a crane rescue davit.Mobilization and demobilization of cranes to AMC Henderson, WA.Shipment to BWI from AMC will be provided by CKJV.Supply rigging crew and fitter for erection and dismantling on BWI.Supply technicianmechanic as needed for service, maintenance and repair.Rigging crew and service technicians will be required to work to current CBI constructors Gorgon Project Greenfield Agreement or approved equal.Rental period is not fixed and is estimated at 24 months.First crane to be available for AMC mobilization in July 201.3Crane 1 to be supplied with 74 meter main boom, 30 meter fly jib, 28 meter tower, 10mx10m travel base suitable for SPMT movement, 36 meter crane deck height.Approximately 580 tn ballast on travel base
Tower Cranes - BWI
Supply all Necessary labour and other resources to clear and remove all waste from all Onshore yards for the CKJV Gorgon LNG MEI&C Project.